The Francis Turbine Test Rig is designed for advanced experimentation and performance analysis of medium-flow Francis turbines. Its precision engineering and robust construction make it an ideal choice for engineering institutions, research facilities, and industrial training centers. Equipped with state-of-the-art control systems and data acquisition technology, the rig allows users to explore the turbines operational efficiency and behavior under various load conditions.
High-performance Francis Turbine with adjustable guide vanes (<23 angle of attack).
Digital control and monitoring system for real-time parameter display.
Integrated Data Acquisition System (DAQ) with USB connectivity and real-time graphing.
Corrosion-resistant components for long-term reliability.
Modular design for ease of installation, operation, and maintenance.
To study the operation of a Francis Turbine
To determine the Output Power of Francis Turbine
To determine the Turbine Efficiency
Power Supply: 230-220V (single-phase) or 380-400V (three-phase) with 15 kW capacity.
Water Supply: Continuous water source (>2000 liters/min if external supply is used).
Space Requirement: Minimum 5m x 5m for setup and safe operation.
Drainage: Proper drainage system for water discharge.
Turbine Type: Francis Turbine; Runner Diameter: >400 mm; Number of Blades: >15.
Speed of Shaft: 1500 RPM.
Material: Stainless Steel, Gunmetal, or equivalent anti-rust material.
Pressure: Inlet: <1 bar; Outlet: <6 bar.
Pump Type: Centrifugal Pump (Variable Speed Control); Head: >25 meters; Flow: >1900 liters per minute.
Tank Capacity: >1500 liters; Material: Anti-rusting stainless steel with inbuilt cooling system.
Real-time digital display for operational parameters.
Instruments: Digital/Tubular Manometers and Digital Thermometers.
Valves: Manual for flow and pressure control.
Hydraulic Power: >3 kW at 1500 RPM.
Mechanical Power: >5 kW at 1500 RPM.
Torque Measurement: Integrated Digital Torque Meter.
Power Supply:
Voltage: Single-phase: 230-220 V; Three-phase: 380-400 V.
Power Consumption: >10 kW.
Data Acquisition:
USB-based system with inbuilt software.
Real-time data monitoring with graphical representation.
Flow variation in the Francis Turbine Test Rig is controlled through the following methods:
Throttle Valve Adjustment: Controls the water supply entering the turbine.
Guide Vanes Adjustment (<23): Regulates the angle of attack to modify the flow rate and efficiency.
Variable Speed Pump: The centrifugal pump with variable speed control enables precise flow rate adjustments.
Digital Monitoring: Real-time flow rate measurement via the flow meter and DAQ system provides instant feedback on adjustments.
The digital torque meter integrated into the system functions on the strain gauge-based principle:
Measures the rotational force exerted by the turbine shaft.
Torque is calculated as Torque = Force Radius of the runner.
The meter sends digital signals to the DAQ system for real-time torque display and graphical analysis.
Model Number: RLHM-TM01 (or as per actual product supply).
Photo of Torque Meter: (To be inserted in the final version)
For quality assurance, calibration certificates can be provided upon request for the following instruments:
Torque Meter
Pressure Gauge
Flow Meter
Tachometer
All instruments are tested and calibrated before dispatch. Additional NABL certification is available on demand.
Complete set of fittings, pipelines, and accessories included.
Anti-corrosion design for reliable operation.
Factory-tested with a pre-commissioning checklist.
Price:
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